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Micro Hole Drilling
  • Micro Hole DrillingMicro Hole Drilling
  • Micro Hole DrillingMicro Hole Drilling
  • Micro Hole DrillingMicro Hole Drilling
  • Micro Hole DrillingMicro Hole Drilling

Micro Hole Drilling

Sanluo Precision is a leading manufacturer and supplier of micro hole drilling in China, with 18 years of technical accumulation in the field of micro CNC machining, providing customers with high-precision micro CNC machining services. We offer professional customized micro CNC machining services for precision molds, electronic devices, medical equipment, aerospace parts and other industries, supporting the customization of complex and difficult parts. We realize precision drilling of micron-level small holes, deep holes, inclined holes and cross holes, fully meeting the stringent requirements of high-end manufacturing for micro hole drilling.

Micro CNC Machining Technology

Our micro hole drilling uses micro drill bits to drill holes at high speed. The drill bit diameter is φ0.01-2mm, and twist drills, straight-fluted drills, and gun drills are all available, made of cemented carbide or high-speed steel. Drilling accuracy: hole diameter ±0.005-0.02mm, hole position ±0.01mm, perpendicularity 0.01mm, roundness 0.005mm. The maximum depth-diameter ratio for deep hole drilling is 20:1, using gun drills with internal cooling for chip removal. The rotational speed is 5000-50000rpm, and the coolant pressure is 0.5-2MPa.


Station Accuracy

Dimensional accuracy

OD

ID

T(C)

DP

SW

unit:±/mm

0.001

0.001

0.001

0.001

0.001

Geometric accuracy

Roundness

Coaxiality

Straightness

Cylindricity

Symmetry

unit:±/mm

0.001

0.002

0.001

0.002

0.002

Production capacity

1~999999 pcs

1~999999 pcs

1~999999 pcs

1~999999 pcs

1~999999 pcs

Production cycle

3-20 days

3-20 days

3-20 days

3-20 days

3-20 days


Drilling Machining Capacity

Sanluo Precision's processing plant has comprehensive micro hole drilling capacity: standard micro holes (diameter φ0.1-2mm, depth ≤30mm, depth-diameter ratio ≤15:1, hole position accuracy ±0.01mm), deep micro holes (depth ≤60mm, depth-diameter ratio ≤20:1, straightness 0.05mm/100mm), blind holes (depth accuracy ±0.05mm, hole bottom roughness Ra≤1.6μm), through holes (burr-free, hole wall Ra0.8-1.6μm), inclined holes (inclination angle 15°-75°), cross holes (intersection point accuracy ±0.02mm), and array holes (hole pitch accuracy ±0.01mm, consistency <0.005mm).


Special Process Technology Optimization

As a professional manufacturer of micro hole drilling, we have refined and optimized the process: drill bit selection (straight-fluted drills for hole diameter φ<0.5mm to prevent breakage, twist drills for φ0.5-2mm to improve efficiency, gun drills for deep holes with strong cooling), pilot hole process (improving accuracy from small to large), layered drilling (0.5-2 times the diameter each time), tool retraction for chip removal (retracting the tool every 1-3mm of drilling to prevent blockage), drill tip inspection (timely replacement of worn drill tips), and chamfering after drilling (C0.1-0.3mm to remove burrs).


Wide Application Fields

Micro hole drilling is applied in precision molds (ejector pin holes φ0.5-3mm, depth 150mm, depth-diameter ratio ≥30:1; cooling holes with inclined holes 30°-45° penetrating the inside), electronic devices (PCB holes φ0.2-1mm, hole position ±0.05mm; ceramic substrate hole orifices without chipping), medical equipment (catheter side holes φ0.3-1mm for drug delivery; bone nail guide holes φ1.5-3mm for guiding implantation), and aerospace parts (blade cooling holes φ0.5-1.5mm, inclination angle 20°-40°; fuel nozzles φ0.2-0.8mm with multi-hole atomization). Sanluo Precision has directly or indirectly provided customized micro CNC machining services for enterprises such as BYD, Foxconn, Johnson & Johnson, Medtronic, etc., with an annual drilling volume of more than 4 million holes, featuring stable and reliable quality.


Technical Parameters

Parameter Category

Parameter Details

Equipment model

Kastie-WK

Core Positioning

High-precision micro hole drilling

Number of Axes

Information missing

Key Accuracy

Repeat positioning accuracy ±0.5μm

Drive System

X-axis adopts linear motor drive with fast response; Y/Z axes adopt high-precision ball screws with full closed-loop control of magnetic grid encoders

Spindle System

Adopts German SycoTec high-speed electric spindle, featuring high speed, high precision and large torque

Machining Capacity

Supports hole diameter range of 0.015 - 10 mm

Bed Structure

Marble base with good stability

Visual Positioning

Equipped with a 5-megapixel camera, positioning accuracy up to 1μm

Core Advantages

Compact structure, stable operation; multi-station work, high machining efficiency

Typical Applications

precision micro hole drilling parts, etc


Parameter Category

Parameter Details

Equipment model

(4-axis High-speed CNC Drilling Machine)

Core Positioning

Multi-angle, high-efficiency micro hole drilling

Number of Axes

4-axis (including 360° automatic rotating A-axis)

Spindle System

High-speed spindle with adjustable speed of 3000 - 60,000 rpm

Key Accuracy

Machine tool repeat positioning accuracy 0.001 - 0.002 mm; spindle runout accuracy μ-level (0.0001-0.0002 mm)

Cooling System

Equipped with internal cooling circulation system to ensure the spindle does not overheat and protect micro drill bits

CNC System

Supports importing CAD drawings to automatically generate programs without programming

Core Advantages

Able to realize 360° automatic rotating multi-angle drilling; high automation and easy operation

Typical Applications

micro hole drilling of round tube or polyhedral workpieces made of stainless steel, aluminum, iron, copper, plastic and other materials


Parameter Category

Parameter Details

Equipment model

HX-1680 Series Machining Center

Core Positioning

Targeting high-precision micro hole machining requirements of medical equipment, such as surgical instrument joint parts

Spindle System

High-precision electric spindle with radial runout ≤0.001mm, equipped with exclusive tools for micro hole drilling

Control Technology

Combined with closed-loop control technology, it can real-time monitor dimensional changes during drilling and automatically compensate for tool wear

Machining Capacity

Able to machine high-precision holes with a diameter of φ3mm, hole diameter tolerance requirement of H5 grade, and hole coaxiality error ≤0.005mm

Automation Adaptation

Supports customized fixtures to adapt to machining requirements of workpieces with different structures

Typical Applications

precision micro hole drilling parts, etc


Parameter Category

Parameter Details

Equipment model

CNC-430AC

Core Positioning

Fully automatic 4-axis CNC, suitable for micro hole machining of semiconductor, ceramic and other materials

Number of Axes and Stroke

4-axis CNC; X/Y axis stroke 400x300mm; Z-axis stroke 250mm

Key Accuracy

X/Y axis positioning accuracy 0.005mm; repeat positioning accuracy ±0.0005mm

Control and Drive

Taiwan Advantech CNC system; X/Y axes adopt AC servo linear motors

Machining Effect

Surface roughness Ra 0.6μm

Characteristic Configuration

Uses deionized water as working fluid; equipped with non-electrolytic power supply to prevent workpiece oxidation

Typical Applications

precision micro hole drilling parts, etc


Micro Hole DrillingMicro Hole Drilling

Micro Hole DrillingMicro Hole Drilling

Micro Hole DrillingMicro Hole Drilling


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