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High Precision CNC Machining
  • High Precision CNC MachiningHigh Precision CNC Machining
  • High Precision CNC MachiningHigh Precision CNC Machining
  • High Precision CNC MachiningHigh Precision CNC Machining
  • High Precision CNC MachiningHigh Precision CNC Machining

High Precision CNC Machining

Sanluo Precision is a professional manufacturer and supplier of high precision CNC machining in China, with 18 years of technical accumulation in the field of micron-level precision manufacturing, providing customers with high-quality high precision machining services. We provide professional customized high precision machining services for aerospace, precision instruments, medical devices, semiconductor equipment and other industries, and support the customization of complex and difficult parts. We can realize mass production of complex parts with IT1-IT6 precision grade, fully meeting the strict requirements of high-end manufacturing industry for high precision CNC machining.

High Precision Machining Capability

Sanluo Precision's high precision CNC machining features extremely high accuracy: Dimensional accuracy (diameter tolerance ±0.001-0.005mm, length tolerance ±0.003-0.008mm, hole distance tolerance ±0.001mm, fit accuracy H2/H3 grade, reaching IT2/IT3 grade); geometric accuracy (roundness 0.001-0.003mm, cylindricity 0.001-0.005mm, concentricity 0.002-0.005mm, flatness 0.0005-0.008mm, perpendicularity 0.002-0.01mm, parallelism 0.002-0.01mm, runout 0.002-0.015mm); surface quality (surface roughness Ra0.1-0.8μm, precision machining Ra0.2μm, ultra-precision machining Ra0.05-0.1μm close to optical grade); repeatability (Dimensional consistency of mass production ±0.002mm, CPK≥2.0, sigma capability 6σ, process capability index PPK≥1.67).


Workstation Accuracy

dimensional accuracy

L(X)

W(Y)

H(Z)

SH

SW

unit:±/mm

0.001

0.0005

0.0001

0.002

0.002

Geometric accuracy

flatness

parallelism

perpendicularity

roughness

symmetry

unit:±/mm

0.0003

0.001

0.001

Ra0.05

0.001

production capacity

1~999999 pcs

1~999999 pcs

1~999999 pcs

1~999999 pcs

1~999999 pcs

production cycle

3-20 days

3-20 days

3-20 days

3-20 days

3-20 days


High Precision Process Control

As a professional manufacturer of high precision CNC machining, Sanluo Precision implements strict process control: process design optimizes the process route with finite element analysis FEA; CAM programming uses software such as UG NX and PowerMill with tool path accuracy 0.0005mm; cutting parameters (finish cutting depth 0.01-0.05mm, feed rate 0.005-0.03mm/r, speed 3000-10000rpm); 100% CMM inspection for first article, real-time SPC monitoring in process, CPK≥2.0; precise management of tool life, tool accuracy ±0.0005mm. Application fields: engine spindle nickel-based superalloy (roundness 0.002mm, dynamic balance G0.4 grade), precision instruments (optical spindle runout 0.001mm, surface Ra0.05μm), medical devices (titanium alloy TC4 accuracy ±0.002mm, fatigue life >10 million times), semiconductor equipment (wafer transfer robot flatness 0.002mm). We have provided customized high precision CNC machining services to Foxconn, Zeiss, Medtronic, Huawei and other enterprises, with an annual output of 800,000 pieces and a qualification rate of 99.95%.


Equipment Technical Parameters

Parameter Category

Parameter Details

Equipment Model

UVM-450D(H)

Brand / Origin

TOSHIBA (Japan)

Core Positioning

Nano-level ultra-precision machining

Axis Number

/

Spindle System

Equipped with aerostatic spindle to achieve ultra-high rotation accuracy

Feed and Measurement

Feed structure accuracy up to 0.01µm, equipped with linear grating scale with resolution up to 0.002µm

Drive Technology

Adopting high-precision linear guide rail and linear motor drive control technology

Machining Range

X/Y/Z axis stroke: 450 mm / 450 mm / 250 mm; Worktable area: 500×500 mm

CNC System

FANUC Series 30i-Model B

Typical Application

Optical accessories, semiconductor related parts, light guide plate molds for small and medium LCD displays and other high precision CNC machining


Parameter Category

Parameter Details

Equipment Model

MMC 600-900

Core Positioning

Ultra-high precision vertical machining, optical grade surface quality

Axis Number

3-axis (can be expanded to 4-axis by adding Y-axis, A-axis or C-axis)

Bed Technology

Granite base with passive vibration isolation system

Key Accuracy

Flatness 0.1μm (within 100mm diameter), surface roughness Ra 2 nm

Core Advantage

Achieves optical grade surface quality on a variety of materials by using diamond tools

Typical Application

high precision CNC machining of optical and mechanical precision components


High Precision CNC MachiningHigh Precision CNC Machining

High Precision CNC MachiningHigh Precision CNC Machining

High Precision CNC Machining


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